Tag Archives: wheat malt

Malt Surrogates in Northern German Beer in 1890/1891

The German Brewing Tax Law of 1906, which went into effect on June 3, 1906, regulated the permissible ingredients for bottom- and top-fermented beers within the Northern German Brewing Tax Association. From that point onwards, bottom-fermented beers could only be brewed from barley malt, hops, water and yeast, while top-fermented beers could also be brewed using malt made from other grains, various sugars (beer sugar, cane sugar, invert sugar, starch sugar, caramel colouring) and sweeteners (for low-ABV beers only). But before that, beer tax laws in North Germany were much lenient (Bavarians hated that), and ingredients like rice could be used.

I recently came across statistics for the tax year 1890/1891 that give greater insight into that. Previously, I also wrote about bottom- vs top-fermenting breweries in Germany resp. Prussia in 1889/1890. But this goes even more into detail.

I won’t reproduce all the numbers here as that would be too much. But let’s look at some of the highlights:

An average beer brewed in the Northern German Brewing Tax Association in 1890/1891 would have been (by weight of ingredients):

  • 95.75% barley malt
  • 2.78% wheat malt
  • 0.01% other grains
  • 0.51% rice
  • 0.73% sugar
  • 0.03% syrup
  • 0.19% other malt surrogates

The most rice was was used in Bremen (the statistics don’t include 3 export breweries) with 3.23% rice, Mecklenburg with 2.56%, and the Rhineland, with 2.38% of all ingredients used in brewing.

When it comes to brewing sugar, Brandenburg stands out with 2.85% of the total brewing ingredients by weight. They also similarly stand out for the use of wheat malt, with 16.08%. That’s probably an artifact of the Berliner Weisse brewing industry (Berlin was part of Brandenburg) which used plenty of wheat malt. The Province of Posen was number two, with 10.46%, which absolutely makes sense: the city of Grätz/Grodzisk Wielkopolski is located in that historic Prussian province, and is best known for the Grodziskie beer style which is brewed from 100% smoked wheat malt.

It’s also interesting to see what percentage of breweries even used malt surrogates of any kind (including rice, sugar, etc.) in the first place: 83.33% in Bremen, 80.65% in Lübeck, 75% in Hamburg, and 59.46% in Anhalt. On the other end, where malt surrogates were used the least, are these places: Hohenzollern (0.85%, just 2 out of 234 breweries), Westphalia (4.49%), Province of Hesse-Nassau (8.02%) and Grand Duchy of Hesse (12.15%).

In the same statistics, we also get more insight into the distribution of top- vs bottom-fermenting brewing: the top places for bottom fermentation (in terms of production volume) in Northern Germany in 1890/1891 were:

  • Grand Duchy of Hesse, 100% bottom fermentation
  • Province of Hesse-Nassau, 99% bottom fermentation
  • Westphalia, 96% bottom fermentation
  • Brunswick, 95% bottom fermentation

Conversely, the top places where top fermentation still held on were:

  • Kingdom of Saxony, 44% top fermentation
  • Province of Posen, 40% top fermentation
  • Silesia, 39% top fermentation
  • Brandenburg, 38% top fermentation

Optimizing a Hefeweizen Mash for Esters and Phenols

A few days ago, I had the idea that I wanted to brew a classic Hefeweizen. In my few years of homebrewing, I had actualy only ever done a “proper” Hefeweizen once, and it was the “Almtaler Hefeweisse” kit from Hopfen&Malz. I wasn’t overly impressed by the specific beer, it seemed a bit too watery for my taste. But then, that may have been purely because it was my third beer that I ever brewed. After that, I brewed two more Hefeweizen, but both with a twist, i.e. a heavy late aroma hopping, followed by some dry-hopping with Nelson Sauvin. That beer was a success, but it’s definitely not your classic Hefeweizen.

A Bavarian Hefeweizen has some specific properties: it’s brewed from a mix of barley malt and wheat malt, with the wheat being at least 50% of the grist. Some commercial examples even contain as much as 70% wheat malt. The beer is cloudy, both from proteins from the wheat malt and yeast in suspension, and while pale, it’s usually a tad darker than your German pale lager, sometimes even going towards a reddish hue. Hop bitterness is very low, with no hop aroma. Alcohol-wise, the typical commercial examples usually have 4.8 to 5.5% ABV. The yeast strains used for that style are top-fermenting. Historically, Hefeweizen did not conform to the Bavarian Purity Law (Reinheitsgebot) because it contains wheat malt, while the Reinheitsgebot only allows barley malt. Special permits were instead issued to those who held the privilege to brew with wheat.

Because I wanted to brew a Hefeweizen on a rather short notice, I went to Bierlieb and got some ingredients. Their choice in ingredients is alright but not great, but definitely enough for quite a few German beer styles, your odd IPA or Belgian-style beer. Unfortunately, they only offer dry yeasts, so I had to get WB-06. Now, the thing is that I’ve heard quite a few bad things about WB-06, namely that it’s a rather bland yeast that produces only tiny amounts of the typical phenolic and ester notes of a proper Hefeweizen. My previous experience with dry yeasts in general and specifically Fermentis dry yeast has been rather good so far (S-04 is my standard for most British styles, US-05 is the Chico strain and so probably the standard for almost everyone’s American styles, and Saflager W-34/70 and S-23 have worked for me in the past, too), so I wanted to give them a try nevertheless.

Just to be sure that I would definitely get enough phenolic (clove) and ester (banana) notes in my Hefeweizen, I was looking for a way to optimize my wort production to provide the yeast with as much of the precursors as possible.

For the clove notes, that’s relatively easy. The phenolic clove notes in Hefeweizen come from the specific yeast strains metabolizing free ferulic acid to 4-vinyl guaiacol. Ferulic acid is in the malt itself, but it needs to be freed and available in the wort. That is usually done through a ferulic acid rest, at about 45 °C.

The banana notes on the other hand are esters, iso-amyl acetate and ethyl acetate, and their production by the yeast directly correlates to the amount of glucose in the wort. So obviously, I’d need to do a mash in a way to increase the amount of glucose. Fortunately, there is a pretty cool method for that, the Herrmann method, or Herrmann-Verfahren in German. It is named after Markus Herrmann who wrote his doctoral thesis at Weihenstephan about the formation and influence of flavouring substances in wheat beer about a decade ago (sorry, German only!).

The principle behind the Herrmann-Verfahren is relatively easy: malt contains a number of enzymes which manipulate starches and complex sugars at specific temperatures. The most important ones are alpha- and beta-amylase that do most of the work. But there is another enzyme, maltase, which can break down maltose into glucose. Unfortunately, maltase works at about 45 °C, and is quickly denatured at higher temperatures. So Herrmann designed a mash schedule that first produces a good amount of maltose through a straightforward Hochkurz infusion mash, with 60% of the grist. Then, a second mash with the remaining 40% of the grist and cold water is done, which is then added to the first mash, bringing it down to 45 °C. That way, the maltase enzymes from the second mash can munch on the maltose produced by the first mash and create more glucose. After that mash, a second dextrinization rest is conducted, followed by mash-out.

The whole process is illustrated here:

Herrmann-Verfahren

That way, you end up with a wort with a lot higher amount of glucose, eventually leading to more esters after fermentation with the right yeast strain. Coincidentally, the 45 °C of the maltase rest is the same temperature that is also necessary for the ferulic acid rest.

The recipe that I came up with for my Hefeweizen looks like this:

Grist:

  • 66.6% Pale Wheat malt
  • 18.5% Pilsner malt
  • 9.3% Munich malt (dark)
  • 5.6% CaraMunich II

Hops:

  • 0.5 g/l Hallertauer Tradition (7% AA) first wort hopping
  • 0.25 g/l Hallertauer Mittelfrüh (3% AA) @ 20 min

60 minute boil. 10 IBU. Mash as described above. WB-06 yeast. OG 13.25 °P. For carbonation, I’m using about 7.5% of the wort as Speise.

For fermentation itself, I’m chilling the wort down to about 17 °C, then I’ll pitch the yeast, and will let the temperature freely rise to ambient temperature (about 23 °C in my flat at the moment). Fermentis recommends for the WB-06 yeast to keep a temperature below 22 °C for clove flavors and above 23 °C for banana flavors. Given that my wort provides the yeast with enough glucose and ferulic acid to actually produce either flavors above the perception threshold, I should be fine with that fermentation schedule to achieve a hopefully balanced Hefeweizen with all the right aromas and flavors and none of the wrong ones.

As soon as the beer is finished, I’ll report back about the results.