Category Archives: History

Production Volumes of Johann Götz’s Breweries, 1847-1876

On my visit to the National Archives in Kraków, I came across quite a bit of material related to Johann Götz and his breweries. So who’s Johann Götz anyway, and what makes his breweries relevant?

Johann Evangelist Götz, or Jan Ewangelista Götz (sometimes spelled Goetz) as he’s called in Polish, was born in 1815 in Langenenslingen in modern-day Baden-Württemberg. Coming from a family of brewers, he was hired as a cellar master in 1837 at the Kleinschwechater brewery by Anton Dreher, who happened to be his cousin. After 1.5 years, he was promoted to brewery foreman and Dreher’s personal assistant. He was closely involved in brewing the first “real” Kleinschwechater Lager in 1840, and has been credited with improved the quality of the beer as well as the brewery’s overall efficiency. He was an important figure in the history of Vienna Lager, but his stint at Kleinschwechat was relatively short, as he moved to Galicia in 1845 where he co-founded the Okocim brewery not far from Kraków.

At a time when bottom-fermentation was still only catching on in Vienna and bakers started to feel a lack of availability of barm (brewer’s yeast, skimmed from fermenters of top-fermented beers), he went to the easternmost realms of the Austrian Empire and started a new, industrial brewery using the techniques he helped develop and perfect together with Anton Dreher. In doing so, he was (to my knowledge) the first one to establish a lager brewery in partitioned Poland.

Besides the brewery in Okocim, he also started another brewery in Kraków, in the Piasek district. One find I was very happy about when I went through the material in the National Archives was a German-language hand-written list of production statistics for both breweries. Though they were not quite complete for all years, they still give us great insight into the overall development and growth of both breweries.

Here are the statistics for the Okocim brewery by year. All amounts are in Eimer. One Eimer equals 56.589 liters, or about 0.566 hl. I added the equivalent hl in parentheses.

Year10° Beer13° Lager BeerCombined
18474,500 (2,546)3,000 (1,698)7,500 (4,244)
18504,900 (2,773)6,240 (3,531)11,140 (6,304)
18555,148 (2,913)12,776 (7,230)17,924 (10,143)
18602,304 (1,304)26,976 (15,265)29,280 (16,569)
18651,336 (756)35,648 (20,173)36,984 (20,929)
18701,200 (679)51,000 (28,860)52,200 (29,539)
18713,750 (2,122)47,850 (27,078)51,600 (29,200)
18721,600 (905)64,000 (36,217)65,600 (37,122)
18733,000 (1,698)80,000 (45,271)83,000 (46,969)

One interesting detail here is how the brewery produced both a 10° beer and a 13° beer (the degrees refer to the original gravity in Balling). This is something we know from Anton Dreher’s brewery, where these two beer strengths were the two main beers brewed at least until the 1890s. Distinguishing beers by OG is also still common in Czechia, though the main strengths there are more commonly 10° and 12°.

It is noticeable though that while the 10° beer was a relatively large share of the overall production in early years, it never grew beyond slightly more than 5,000 Eimer per year, and within 26 years the share of 10° beers in the overall production volume shrank from 60% to just 3.75%. I guess lower-strength beers weren’t particularly popular among Poles at the time…

In the same document, we also get statistics for Götz’s brewery in Kraków. Again the amounts are in Eimer, which the equivalent hectoliter in parentheses next to it.

YearAmount
18662,726 (1,542)
18675,190 (2,937)
18687,800 (4,414)
18698,000 (4,527)
18708,280 (4,685)
187110,600 (5,998)
187214,360 (8,126)
187317,000 (9,620)

Clearly, the Kraków brewery was producing at a much smaller scale. But still, at a combined 100,000 Eimer (56589 hl) for 1873, this was a sizeable brewing operation divided between locations.

The hand-written production statistics of the Götz-owned breweries in Okocim and Kraków, in German

I then also came across printed statistics (in Polish) from a few years after that lists production statistics up to 1876, plus many more details about the equipment and capacity of the Okocim brewery:

YearAmount
18477,500 (4,244)
185724,200 (13,694)
186734,000 (19,240)
187151,600 (29,200)
187265,000 (36,783)
187382,300 (46,573)
187481,600 (46,177)
187580,100 (45,328)
187673,900 (41,819)

In addition to that, we learn more about the brewery capacity: the malting floor had a size of 19,120 square foot (the foot used was probably the Wiener Fuß of about 316mm). The brewery had two brew houses, each of which could produce 3 turns of 220 Eimer each per day, so a theoretical capacity of up to 1,320 Eimer (747 hl) per day in total. Fermentation happened in 116 vats with a capacity of 55 Eimer each, while the lagering cellar held 443 lagering casks of 60 to 150 Eimer each, for a combined total of 47,000 Eimer of beer that could be lagered at once.

Leaflet with statistics about the Okocim brewery, in Polish

And similar information the branch in Kraków:

YearAmount
18675,200 (2,943)
18708,200 (4,640)
187110,600 (5,998)
187214,360 (8,126)
187315,560 (8,805)
187416,300 (9,224)
187518,170 (10,282)
187615,000 (8,488)

Both malt house and brew house were considerably smaller there: the malting floor only had a size of 4,200 square foot, and only one brewing system was in place that could produce 100 Eimer per turn, with up to 2 turns per day. The lagering capacity was also significantly smaller, with only 8,000 Eimer.

Leaflet with statistics about the Götz brewery in Kraków, in Polish

Visiting the National Archives in Kraków

On my recent trip to Kraków, I also spent a few hours at the National Archives to Kraków in an attempt to research two beer/brewing-related topics I’m interested in.

The way the National Archives in Poland work is that they’re decentralised, and archive material is stored geographically close to what it relates to, so if you’re interested in anything relating to Kraków and surroundings, the branch in Kraków is the one to go to.

I struggled a bit initially to understand the overall procedure, so here’s my attempt to document it if anybody else also wants to look up any documents from that archive.

  1. you search the archive for what you want to look up using this search form.
  2. If a document exists in digitised form, you can just read it online.
  3. If a document isn’t digitised yet, you can order it to view in the reading room of the respective archive. For that, you need to write down the archival group (collection) and the archival unit reference number. In this example, the collection would be Akta miasta Krakowa and the reference number would be 29/33/0/3.2.3/Kr 8243.
  4. For every reference number, fill out this form separately.
  5. Once the documents have been retrieved and are ready to be viewed, they will be reserved for 10 working days at the archive under your name, and you will receive a confirmation email that they’re available.
  6. Once you have that confirmation, you can book a time slot at the reading room. Don’t be worried if you only see one or two time slots available. These are just the morning and/or afternoon opening times. You don’t have to be exactly on time, and (at least from what I understood), your table will be available to you the whole morning or afternoon.

And that’s it. In the grand scheme, it’s not that hard, the overall process is just not well-documented yet in English and certain details, like how long will documents be kept for viewing, weren’t clear to me until I received the confirmation email. So always make sure to book your material far enough in advance, but not too far.

Now let’s talk about the archival material itself that I wanted to take a look at: a big reason for me to visit was to find out more about the historic Goldfinger brewery in Kraków. I previously did a little bit of research into Markus Goldfinger through online archives, mostly the Austrian newspaper archives. For more about that, please check out my article about the modern Goldfinger Brewery in Downers Grove, Illinois that I visited in June 2024.

Besides that, I also wanted to see what material there is relating to Johann Götz, the founder of Okocim brewery, as he not only operated his main brewery in Okocim, but also owned and operated a second brewery in Kraków.

Let me just say, my search regarding Johann Götz and Okocim was much more successful than the one regarding Markus Goldfinger and his brewery. There wasn’t much I could find about Goldfinger in the first place, and of two bundles of documents that I ordered, only one was made available to me. What I did get to view was a big bunch of correspondence between members of the Goldfinger family and the magistrate (think of it as the municipal office), most of them stamped with Austrian revenue stamps of 50 Kreuzer each (value nowadays would be roughly €8.50).

There was one letter that caught my eye, though:

A photo of a letter signed by M. Goldfinger and addressed to the Magistrate of Kraków.
A handwritten letter signed by M. Goldfinger, addressed to the Magistrate of Kraków.

What I could identify was the word “piwo” in the fifth row of the main text, which, upon closer inspection, turned out to be part of the phrase “piwnicy na piwo”, which translates to “beer cellar”.

Due to work, holidays and then a bit of illness, it took me a while to get it transcribed properly (I used Transkribus plus a lot of manual reading and trying to recognise individual letters because Transkribus’ result was far from perfect), but thanks to a good friend (thanks Filip!), I eventually managed to get it corrected and proof-read. The transcription goes like this:

Swietny Magistracie!

Niżej podpisany właściciel browaru piwnego, ulica św. Filipa, Kleparz w Krakowie uprasza Swietny Magistrat, do odebrania do użytku, budynku Słodowni i piwnicy na piwo w browarze mym jak wyżéj; a to podłóg planu zatwierdzonego przez Swietny Magistrat i rezolucyi L 21142 z dnia 20 września 1889 roku.

M. Goldfinger

Since I don’t speak a word of Polish (well, maybe one… piwo), I used DeepL to translate it for me, and this was the output:

Honourable Magistrate!

The undersigned owner of a beer brewery, St. Philip’s Street, Kleparz, Krakow, requests the Honorable Magistrate to put into use the Malt House and the beer cellar in my brewery as above; this according to the plan approved by the Honorable Magistrate and Resolution L 21142 of 20 September 1889.

M. Goldfinger

While the wording is a bit clunky (according to Filip, the language used in the Polish original is a bit dated), it’s basically a request from Markus Goldfinger to the magistrate for permission to start operating the malt house and the beer cellar.

So there’s a new mystery: why did Mr. Goldfinger require permission to operate a malt house and a beer cellar. Are these by any chance new ones that were built? The brewery was founded about 15 years prior, so the brewery presumably had a beer cellar and the means to malt barley by then (back then, a lot of breweries were still malting themselves).

Nevertheless, a very cool find, and it got me closer than ever before to be able to see and feel hand-written letters from Markus Goldfinger himself.

As for the history of Johann Götz and his breweries, I found a large amount of documents, photos and technical drawings (and interesting ones too!), so there is much more to unpack before I can publish a blog post about it.

Which Breweries’ Beers Were Served At Oktoberfest in 1843?

Bavarikon, Bavaria’s internal portal to present treasures, art and other things from its archives, libraries and museums, is an incredibly valuable platform, as you can find all kinds of random bits and pieces related to Bavaria in some shape or some. They of course have lots of digitalized material about Oktoberfest, like this map of Oktoberfest at Theresienwiese from 1843:

A map of Oktoberfest from 1843. Source. Public Domain.

This is great, because not only does it give us insight into the overall setup (basically, the horse racing course was on the outside of the field, while in the middle, most of the stands could be found, with more stands to be found on the hill on the Western side of Theresenwiese, just north of the Bavaria statue.

Of course, the King had his own tent, with the agricultural exhibition placed near it. On the South side, the shooting range was located, while in the center, the most was going on: lots of places serving beer, coffee, wine, punch, cold and hot food, or pastries, but there were also attractions like a carousel and crossbow shooting, and the Glückshafen, a lottery with the purpose that its profit be used to support the city’s poor. That attraction still exists today, and is the oldest operation at the Oktoberfest.

Most importantly though, we also learn which breweries’ beers were served in 1843:

  • Singelspieler
  • Mader
  • Oberkandler
  • Knor[r]
  • Hacker
  • Löwenbräu
  • Pschor[r]
  • Unterkandler
  • Tölzer (from Tölz; nowadays Bad Tölz)
  • Hesselloher (probably referring to the brewery in Großhesselohe in Pullach, just South of Munich)

Some of these breweries resp. brands are still around, like Hacker and Pschorr in the Hacker-Pschorr brand, and Löwenbräu, while others are less known: Maderbräu is probably best known these day through Maderbräustraße, the little street next to Weißes Brauhaus in Munich: when Georg Schneider had to move out of the old Weißes Brauhaus (roughly where Hofbräuhaus is located nowadays), he managed to buy the defunct Maderbräu brewery building and relocate his brewery there. Only the street name and a sign on the wall of Weißes Brauhaus are reminders of this old Munich brewery.

Sign on the wall of Weißes Brauhaus, Munich. It says “The White Brewhouse. Former historischer Munich brewery. 1490 first mentioned as brewery. 1540 called Maderbräu in a document. 1872 Georg Schneider built his white beer brewery here. 1944 destroyed by incendiary bombs. The undestroyed restaurant is an example of the old Munich pub tradition.”

The other Munich breweries in this list are attested through an old map from the 1830s of Munich breweries: Knorrbräu on Briennerstraße, Oberkandler and Unterkandler, both on Neuhauser Straße, and Singelspieler on Sendlinger Straße. Even beer from further away was brought to Theresienwiese and served there, such as from Tölz, South of Munich, and Hesselloher Bier, which was likely from the brewery in Großhesselohe in Pullach just outside Munich, but that’s not entirely clear from the source.

From an 1824 painting by Heinrich Adam, we can also get a rough idea how serving beer used to be organised like, on a much smaller scale than nowadays, from wooden shacks like this one:

Detail from an 1824 painting by Heinrich Adam, depicting beer getting served from a cask at Oktoberfest. License: CC BY-SA 4.0. Source.

(header image by Heinrich Adam, 1824, licensed under CC-BY-SA 4.0. source)

Top- vs. Bottom-Fermenting Breweries in Prussia 1889/1890

In my recent article about top- vs bottom-fermenting breweries in Germany 1889/1890, I simplified one bit of the data: I lumped together all provinces of Prussia, when the data was actually much more detailed specifically for that state.

So let’s start with the per-province data:

BreweriesProduction volume [hl]
No.ProvinceTFBFTFBF
1East Prussia19952328,721582,580
2West Prussia4260172,278419,883
3Brandenburg4441251,839,7802,876,476
4Pomerania23582126,654531,615
5Posen11351218,544270,509
6Silesia6541991,128,1731,534,086
7Saxony465174646,9871,791,947
8Schleswig-Holstein65353282,954952,226
9Hanover355110155,4361,001,521
10Westphalia468248101,8832,000,935
11Hesse-Nassau9031228,4041,613,806
12Rhineland7833711,030,2832,527,309
13Hohenzollern931464,659117,557
List of provinces, with the number of breweries (TF = top-fermenting, BF = bottom-fermenting) and respective production volumes

I added numbers to give you a better idea where each of these provinces were located using this map:

Map of Imperial Germany, with Prussia marked green and the Prussian provinces number 1-13. This map was created using this map. Licensed under CC BY-SA 3.0. The original map was created by Maps & Lucy and others.

Now let’s again look at the ratio of bottom- to top-fermenting breweries per province:

No.RegionBF / TF
1East Prussia0.26
2West Prussia1.43
3Brandenburg0.28
4Pomerania0.35
5Posen0.45
6Silesia0.30
7Saxony0.37
8Schleswig-Holstein0.08
9Hanover0.31
10Westphalia0.53
11Hesse-Nassau3.47
12Rhineland0.47
13Hohenzollern1.57
List of the provinces and the ratio of bottom- to top-fermenting breweries in each of them

The first thing I noticed is that there are only three provinces with more bottom-fermenting than top-fermenting breweries: West Prussia, Hesse-Nassau and Hohenzollern. When you look at the raw data, West Prussia in general didn’t seem to have too many breweries in the first place. Hesse-Nassau, just like the State of Hesse (which it fully surrounds), also seems to have switched over to bottom fermentation, but not quite to the extent as Hesse. And then there’s Hohenzollern, which is actually quite separate from the rest of Prussia and located very much in the South of Germany where bottom fermentation has a more longstanding tradition.

This brings me to the next table of statistics, the average production volumes per province, divided between top- and bottom-fermenting breweries:

hl / Brewery
No.RegionTFBFBF / TF
1East Prussia1,651.8611,203.466.78
2West Prussia4,101.866,998.051.71
3Brandenburg4,143.6523,011.815.55
4Pomerania538.956,483.1112.03
5Posen1,934.025,304.102.74
6Silesia1,725.047,708.974.47
7Saxony1,391.3710,298.557.40
8Schleswig-Holstein433.3117,966.5341.46
9Hanover437.859,104.7420.79
10Westphalia217.708,068.2937.06
11Hesse-Nassau315.605,172.4616.39
12Rhineland1,315.816,812.155.18
13Hohenzollern50.10805.1816.07
The list of Prussian provinces, each with the average hl / Brewery for top- and bottom-fermenting breweries, plus the ratio of bottom- to top-fermenting average production volume.

Hohenzollern absolutely stands out here, with just tiny average production volumes. Whatever top-fermenting breweries existed there, they must have been pretty small in operation (at least on average), some of them probably glorified home-brewing operations. But even the bottom-fermenting breweries were really small compared to all the other provinces.

The brewery structure of Hohenzollern (but this is just an educated guess) was probably closer to regions like Franconia, where a lot of small, local breweries were established and just served a very local market, with relatively little industrialisation at the time.

Brandenburg (which includes Berlin) seems to have been the exact opposite, not only because it had a fairly strong top-fermenting brewing industry with a pretty large number of breweries and strong average production volumes, but also had by far the largest production volumes for bottom-fermenting breweries. These number probably mostly reflect the Berlin brewing industry: a large number of breweries making Berliner Weisse and other top-fermented beers for a market that is strong but slowly declining on the one hand, and large, industrial breweries specifically founded and built for brewing fashionable bottom-fermented beers on the other hand.

Interestingly, the Rhineland, nowadays very well known for its hyperlocal top-fermented beer cultures of Kölsch (in Cologne and surrounding areas) and Altbier (in Düsseldorf and the Lower Rhine region), does not particularly stand out as much as I would have expected. While it is the province with the third-largest total production volume of top-fermented beers in Prussia, when ranked by average production volume per brewery, it can only be found on seventh place. When looking at total bottom-fermented volume, the Rhineland is even number 2 of all provinces, but at the same time also has by far the largest number of bottom-fermenting breweries, which brings down the average production volume a lot.

It does show though that in the Rhineland, beer was an important product with presumably one of the highest per-capita consumption in all of Prussia. At least the large number of breweries would suggest a focus on the local market and a comparatively less consolidated beer market overall.

Top- vs. Bottom-Fermenting Breweries in Germany 1889/1890

I recently found a table with an overview of the number of breweries of 11 of 25 German States, split by top- and bottom-fermenting breweries, and total production volumes, again divided by top- and bottom-fermenting breweries.

I found it interesting because these statistics gave some insight into how prevalent bottom fermentation had become in some states, and which states’ breweries managed to brew on a larger scale than others.

So here are the raw numbers:

BreweriesProduction Volume [hl]
StateTFBFTFBF
Prussia4,5941,9836,064,75616,220,485
Saxony5831721,987,4812,393,978
Hesse172101,097998,493
Mecklenburg35146129,254412,878
Thuringia345656323,7382,131,323
Oldenburg701733,493145,443
Braunschweig433425,498450,966
Anhalt551895,406316,109
Lübeck26638,498105,175
Bremen81023,389210,752
Hamburg2010266,661743,176
List of states, with the number of breweries (TF = top-fermenting, BF = bottom-fermenting) and respective production volumes

Now let’s look at the ratio of bottom- to top-fermenting breweries per state:

StateBF / TF
Prussia0.43
Saxony0.30
Hesse12.35
Mecklenburg0.13
Thuringia1.90
Oldenburg0.24
Braunschweig0.79
Anhalt0.33
Lübeck0.23
Bremen1.25
Hamburg0.50
List of the states and the ratio of bottom- to top-fermenting breweries in each of them

What’s very noticeable is that there are only three states with more bottom- than top-fermenting breweries: Hesse, Thuringia and Bremen. Hesse stands out especially because are over 12 times more bottom-fermenting breweries than top-fermenting breweries. Interestingly, most states still had a relatively large number of top-fermenting breweries. But once we look at the average production volumes per brewery of top- vs bottom-fermenting breweries, we’re getting a different picture:

hl / Brewery
StateTFBFBF / TF
Prussia1,320.158,179.776.20
Saxony3,409.0613,918.484.08
Hesse64.534,754.7373.68
Mecklenburg368.258,975.6124.37
Thuringia938.373,248.973.46
Oldenburg478.478,555.4717.88
Braunschweig592.9813,263.7122.37
Anhalt1,734.6517,561.6110.12
Lübeck1,480.6917,529.1711.84
Bremen2,923.6321,075.207.21
Hamburg13,333.0574,317.605.57
A list of states, each with the average hl / Brewery for top- and bottom-fermenting breweries, plus the ratio of bottom- to top-fermenting average production volume.

Very clearly, bottom-fermenting breweries were producing significantly more beer on average than top-fermenting breweries, across the board.

Again, the most noticeable is Hesse, but for a different reason: their average production volume per top-fermenting brewery is just 64 hl. Given that the number of top-fermenting breweries was tiny to begin with, this looks as if the last few remaining top-fermenting breweries were glorified home-breweries, not unlike what we had with Carinthian Steinbier in the decades before its demise.

The only state where top-fermenting brewing was still relatively strong was Hamburg, as it’s the only one with an average 5-digit hl production volume.

The main takeaway from these statistics is certainly that even though bottom-fermenting breweries were generally more industralised and at a more modern technical level with the capabilities to produce larger volumes of beer, many of the less mechanised top-fermenting breweries still seem to have hung around for a while. Unfortunately, these statistics don’t give any insight into what beer styles were brewed. A lot of them may still have been the old local beer styles.

The Demise of Carinthian Steinbier

Back in 2020, I wrote about how Carinthian Steinbier used to be brewed. In that article, I also mentioned that Steinbier brewing in Carinthia ended in 1917, as brewing ingredients had become unavailable during the war.

I now found concrete data about how much Steinbier was brewed in the last few years of this style’s existence. Fairly detailed data from 1904 to 1917 (with the exception of 1907-1908) about the production volumes of Carinthian breweries were published in trade journals at the time.

The last three remaining breweries were Ure and Kaschitz, both located in Waidmannsdorf, nowadays part of the Carinthian capital Klagenfurt, and Schorn, from Untergoritschitzen near Klagenfurt.

YearUre [hl]Kaschitz [hl]Schorn [hl]
19031,4131,30524.69 hl (1902/1903)
19041,2671,117
19051,4161,413
19061,3591,289
1909839744
1910792733106
19111,098768168
1912874704153
1913810675144
1914823609154
1915690372121
191674433417
191752
Production volumes of breweries Ure, Kaschitz and Schorn, 1903-1906, 1906-1917

As you can clearly see in the numbers, before Steinbier brewing ended, it was on an almost steady decline over the course of 13 years. For 1917, the records say that production at Ure and Schorn was shut down, while Kaschitz had produced a mere 52 hectoliters.

Before that time period, we only have spurious records, but even in 1886, the total Steinbier production in Carinthia amounted to just 2474 hectoliters between 11 breweries, and between then and the 1910s, Ure and Kaschitz may have had a tiny boom by being able to fill the gaps left by the other breweries that presumably closed down:

  • Kaschitz (Waidmannsdorf): 810 hl
  • Ure (Waidmannsdorf): 480 hl
  • Marinitsch (Gurlitsch): 435 hl
  • Archer (Haarbach): 348 hl
  • Kometter (Köttmansdorf): 81 hl
  • Jablatnig (Amschkau): 87 hl
  • Rovin (Rauth): 64 hl
  • Goritschigg (Dobeinitz): 58 hl
  • Tritz (Straschitz): 51 hl
  • Dobinnig (Haber): 45 hl
  • Wedenig (Unterwuchl): 15 hl

Of these breweries, all brewed Steinbier with an original gravity of 6°, with the exception of Wedenig, who brewed a 4° Steinbier.

This low original gravity of Steinbier also seems to show (although not explicitly stated, so this is slight speculation) in the 1889/1890 brewing season beer volume statistics of Austria-Hungary by original gravity: 6° beer was the lowest OG listed, with a production volume of 2,587 hl (which is roughly in the ball park what all the Steinbier breweries together used to brew in a year), and that number is significantly higher than the next stronger beers: of 7° beer, just 49 hl, and of 8° beer, just 102 hl.

In any case, the production volumes are tiny, the numbers are going down, all clear signs of a declining “industry” that was really closer to homebrewing, serving what was probably a tiny market of aging consumers. Despite the fact that brewing stopped because of a lack of ingredients during World War 1, the tiny volumes were probably a big contributor to not resuming brewing after the war.

An American Mashing Method from the 1890s

In 1893, Austrian brewing scientist Franz Schwackhöfer visited the World’s Columbian Exposition in Chicago, recorded everything related to brewing, and subsequently published a book about it in 1894 titled “Amerikanische Brau-Industrie auf der Weltausstellung in Chicago” (lit. “American brewing industry at the World Exhibition in Chicago”).

It contains a lot of details about American brewing, but what caught my eye are the descriptions of five different mashing methods that were used in the US and were personally witnessed and recorded by Franz Schwackhöfer himself. In this article, I want to describe and dissect one of them (pp.33-34).

Basic Numbers

The recipe is to brew 130 barrels of wort with an OG of 13.1°Balling. The grist consists of 4,300 lb malt and 2,300 lb of unmalted grains (the recipe just mentions grits, but in the parts of the book, grits specifically from white Flint corn are mentioned).

Cereal Mash

800 lb of crushed malt are mash in with 35 barrels of water at a temperature of 25°C, then heated up to 50°C. 2,300 lb of grits are then added and the mash is heated up to 66°C. After a rest of 15 minutes, the mash is heated up to 75°C over the course of 20 minutes. It is then diluted with 6 barrels of thin mash from the main mash (this is meant to help saccharify more of the starches and make the mash more liquid), and then brought to a boil. The whole mash is boiled for 60 minutes under constant stirring.

Mashing, Lautering, Sparging

3,500 lb of crushed malt are mashed in with 27 barrels of water of 37.5°C and stirred for 40 minutes. Then over the course of 15 minutes, the cereal mash is slowly mixed in. This should increase the mash temperature to about 67.5 to 68.75°C, at which temperature it is rested for 30 minutes. To get to the final temperature of about 73°C, 23 barrels of boiling water are underlet (through a Pfaff) and mixed in. Stirring then stops and the mash is rested for 90 minutes, that’s when lautering begins.

The specific gravity of the first runnings is 19.2°Balling. Sparging happens in four different steps, first with 10 barrels, then 35 barrels, then 25 and finally 24 barrels to hot water of about 77 to 81°C. The specific gravity of the final runnings should be 2.5°Balling.

Boiling the Wort

When 25 barrels of wort have been collected in the kettle, heating begins. At 70 barrels, the wort should start boiling and 15 lb of hops are added. When the kettle is full, the boil of 2 hours begins. 30 minutes before the end of the boil, 35 lb of hops are added, and at 10 minutes before the end of the boil, another 55 lb of hops are added. The total hop addition is 105 lb per 130 barrels of wort, which is equivalent to 3.15 grams per liter. For the final hop addition, more high quality hops are used. Together with the final hop addition, 4 lb of Icelandic moss is added to help with precipitation of proteins (I think this should actually be Irish moss as this is frequently used for exactly that in brewing).

125 barrels of wort end up in the hop jack, where it is left to sit for 40 minutes so that the hops can settle out. The hop remains are then sparged with 5 barrels of boiling water.

Allegedly, some breweries add fir pitch to the kettle at a rate of 3-4 lb per 100 barrels of wort to impart a pitch flavour to the beer, as the lagering vessels are not pitched but only lacquered.

At Home-Brew Scale

If you want to rebrew this at home-brew scale to produce about 20 liters of beer, do the cereal mash with 650g of crushed malt, 1850g of grits and 5.9 liters of water. For the main mash, use 2850g of crushed malt and 4.6 liters of water to mash in. For the final temperature step, use 3.9 liters of boiling water. Sparge with a total of 16 liters of water, though you may require a bit more sparge water, so prepare more.

The hop additions should be 10g hops at 120 minutes, 23g at 30 minutes, and 37g hosp together with 2.5g of Irish moss at 10 minutes. Assuming Cluster hops at 7% alpha acid, this should end up with a nice 32 IBU (calculated) of bitterness. Unfortunately, the whole book does not mention specific varieties of hops, only for another recipe, it mentions that exclusively hops from New York state were being used.

In any case, I think there is enough information available to recreate this specific 1890s mashing method from the US. Not that I’ve tried it, but it certainly sounds intriguing, and the resulting beer (13.1°P OG, about 32 IBU of bitterness, and an estimated 5.4% ABV) actually sounds quite nice.

The (then) new brewhouse of Anheuser-Busch in St. Louis, as shown in Franz Schwackhöfer's book
The (then) new brewhouse of Anheuser-Busch in St. Louis, as shown in Franz Schwackhöfer’s book

Dreher Breweries vs Burghers’ Brewery Pilsen 1894, In Numbers

While researching a different topic, I recently came across an article in the Austro-Hungarian Café and Inn Newspaper (it really rolls off the tongue, doesn’t it?) that I hadn’t seen before. It basically contains general information about the size and the operation of both the breweries belonging to Anton Dreher (in particular Kleinschwechat, Steinbruch, Michelob and Trieste) and the Burghers’ Brewery in Pilsen (since 1898 and nowadays better known as Pilsner Urquell). It’s full of numbers, but because they’re from the same time period, they allow for some interesting comparisons about the extent of the businesses.

In terms of production, the largest brewery was of course Dreher Kleinschwechat, with about 610,000 hl for the brewing season 1892/1893. Pilsen on the other hand brewed 522,270 hl in the same time period. Dreher’s Hungary-based brewery in Steinbruch brewed another 400,000 hl, while for the other two Dreher breweries, no volumes are listed. It shows to what a large operation the Pilsner brewery had grown, while Dreher’s advantage was having multiple large breweries across Austria-Hungary that were all serving different markets.

As for the malting and brewing operation itself, there were some stark differences: Kleinschwechat had about 23,000 m2 in malting floors as well as 14 kilns, Steinbruch had 10,788 m2 with 7 kilns, while Trieste only operated a single kiln. Practically, most of its malt was actually produced in Kleinschwechat and shipped down to Trieste. The malting capacity of Michelob was not listed. Pilsen did well with “just” 9,000 m2 of malting floor and 10 kilns.

When it came to brewing itself, Kleinschwechat featured 3 coppers for boiling wort, 4 mash tuns, 4 coppers (mash kettles) for boiling mash, and 4 lauter tuns. The wort was cooled on a total of 29 copper coolships of a total surface area of 2,500 m2.

Steinbruch operated 8 coppers (presumably smaller ones than in Kleinschwechat) and 11 coolships of 698 m2.

Pilsen on the other hand had 5 separate brew houses: the original one with 1 copper and 1 mash tun (since no dedicated mash kettles or lauter tuns were listed, I assume the copper was used for boiling decoctions and the mash tun also functioned as lauter tun), one built in 1852 with 1 copper and 1 mash tun, then the third brew house built in 1862 and extended twice in 1872 and 1874, with a total of 6 coppers and 6 mash tuns, and then two more brew houses, built in 1888 and 1894, with 2 coppers and 2 mash tuns each. That’s a total of 12 coppers and 12 mash tuns. Cooling operations were supported by 22 iron coolships.

In the fermentation cellar, Kleinschwechat had 2,000 fermenters with a total capacity of 40,000 hl, Steinbruch 1,200 fermenters with 30,000 hl capacity, and Trieste just 210 fermenters of an average size of 30 hl, adding up to 6,300 hl. Pilsen operated 2,000 fermenters, but no volume is listed.

One thing though where Pilsen absolutely excelled the Dreher breweries was the number of beer wagons: while Kleinschwechat owned and operated 60 of them, and Steinbruch 20, Pilsen had much more capacity for export with a whopping 132 beer wagons. With the improved train connectivity of Pilsen since the 1860s (the article specifically cites the 1862 opening of the Bohemian Western Railway that connected Pilsen to Prague by train), it could ship its beer all over Europe and beyond.

The manufacturer of these beer wagons was F. Ringhoffer from Prague Smíchov. Thanks to the book Die Mechanische Technologie der Bierbrauerei und Malzfabrikation from 1885, we know more about these beer wagons.

Technical drawing of the Ringhoffer beer wagon design
Technical drawing of the Ringhoffer beer wagon design

The construction was double boarded, and the space between the boards was filled with a poor heat conductor as insulation material. It contained 2 ice reservoirs for up to 1,100 kg of ice that could hold the inside at a constant 4°C for 5 and half days. Melted water and condensation was drained at the bottom, using a bend to ensure that no outside air could get into the sealed wagon. That way, any freight could rest on a completely dry floor. The remaining space was sufficient to transport 25 casks of 200 liters each, i.e. each wagon could hold up to 50 hl of beer at a time. This was only slightly less than the ice wagons used by Dreher, which had a capacity of 54 hl and could keep its load cool at 4°C for up to 7 days.

In terms of refrigeration at the respective breweries, all of them used Linde refrigerators. Linde had actually been contracted to develop an artificial refrigeration machine for Dreher’s Trieste brewery, and while development was done by Linde at Spaten brewery in Munich, the first Linde refrigerator was officially sold to Dreher in Trieste. In 1894, the Trieste brewery was operating two of them, while Kleinschwechat had 8 Linde refrigerators “Nr. VI” (presumably a newer model), and Steinbruch operated 6 of them. According to the article, Pilsen only operated a single Linde refrigerator, but it’s unclear which specific model.

Interestingly, the refrigeration machine the brewery in Pilsen was using had been built under license from Linde by E. Škoda, the Pilsen-based mechnical engineering company, probably best known through the Škoda car brand and the Škoda trams in Prague.

A map of Burghers' Brewery Pilsen's distribution centers across Europe, ca. 1894. Not pictured: Sarajevo, Belgrade
A map of Burghers’ Brewery Pilsen’s distribution centers across Europe, ca. 1894. Not pictured: Sarajevo, Belgrade

The article also lists all the distribution centers in Austria-Hungary, Germany and the rest of Europe plus one importer in New York City, which I turned into a map to get a better feeling about how widespread their beer was.

In addition to all these statistics I listed above, we also learn more details about the Burghers’ Brewery Pilsen. As you’re probably aware, the brewery was founded by the citizens of Pilsen with brewing rights in 1839. The article specifically says that it was 250 houses with brewing rights, and their duty was to elect a new administrative committee every 3 years.

We also get more insight into the beer types that were brewed at the time: as was still usual at the time, two types were produced, an 11% Schankbier (the percentage refers to the original gravity, not the ABV) that still needed 2-3 weeks of lagering before it was tapped and was brewed and sold only during the winter, and a 12% Lagerbier that was entirely free from yeast (due to the long lagering) and only sold during the summer season.

The article also discusses the modest beginnings of the brewery itself: the first brew only had a volume of 64 Eimer (3621 liter), and the total volume of the first brewing season was a mere 3657 hl. In 1843, Pilsen had a population of 8,892, that’s just a bit more than 41 liters per capita. Could it be that the amount of beer produced by the Burghers’ Brewery was initially not nearly enough to cover the demand of consumers?

In any case, the business grew so well over the years that Burghers’ Brewery Pilsen grew to a size similar to Dreher’s Kleinschwechat brewery. While the production volume was still smaller in 1894, it seems like the Pilsen brewery was prepared much better for export across Europe. By 1912, Pilsner Urquell produced almost 1 million hl of beer per year and was considered to be Austria’s largest brewery, while Dreher Kleinschwechat was “only” producing 594,865 hl in 1912 and about 621,398 hl in 1913.

If you want to learn more about Vienna Lager and the history of Dreher’s breweries in Kleinschwechat and elsewhere, you can find more about the topic in my book Vienna Lager.

Thornbridge’s Old New Burton Union: My Hot Take

By now, many of you have probably heard of the great news that Carlsberg Marston’s, who used to run the last remaining Burton Union brewing system, have handed over one set to Thornbridge Brewery in Bakewell, which will use it to ferment specialty beers. If not, Pete Brown will fill you in on some of the details.

As Pete Brown wrote in his blog post:

I’m sure there’ll be lots of hot takes on this.

So here is mine: Thornbridge should use their Burton Union to ferment a Bavarian Weissbier.

“But Burton Unions were built and used to ferment classic British beers, what’s got Bavarian Weissbier to do with it?” Glad you’re asking.

Let me start from the very beginning: in terms of historic fermenters, there are two big approaches: open fermenters and closed fermenters. The former are basically vats where the yeast is rising to the surface and can be skimmed off, while the latter are casks with a bunghole from which all the yeast (and some of the fermenting beer) is ejected.

German brewers call these approaches Bottichgärung and Spundgärung. English brewing also employed both techniques, but interestingly, Bavarian brewers used to make a clearer distinction, where Bottichgärung was typically used for bottom-fermented beers, while Spundgärung was exclusively for top-fermented beers.

The most primitive way of Spundgärung went like this: the wort was added to a cask, filled pretty much to the top, and yeast was pitched. Any yeast that would otherwise rise to the top would get ejected through the cask’s bunghole and run off down the side of the cask, where it would get caught in a tray. Any beer also ejected with it would be used to top up the cask, until fermentation was finished.

Spundgärung, as illustrated in a German brewing book from 1840

This is of course manual labour, and not the most hygienic, either. So is there a way to do this in a better way? Yes, there is: Burton Unions! The Burton Union is basically a scaled-up way of doing this that is not only more hygienic, but also essentially fully automated, at least when it comes to topping up the casks: yeast is ejected from the bunghole of not one, but several casks, through a pipe going upwards, ending up in a tray that is located on top of the casks. Any beer ejected with the yeast will end up on the bottom of that tray, from where it can run back into the casks.

Pressure (from the fermentation) and gravity do all the work here to keep the casks topped up. And this wasn’t just a British brewing secret, German brewers knew about this approach, too.

A Burton-Union-like system as shown in a German brewing book from 1831

Of course, they knew about it from brewing books and journals that also discussed British brewing, but it was nevertheless known.

In any case, Spundgärung is a technique that has completely fallen out of use in Bavarian brewing and German brewing in general, it is entirely historic. Burton Unions are probably the only system where this approach is still followed, at least the only one I know of, and they almost went extinct, too. So why not bring Bavarian top-fermented beers and Burton Unions together? It would be very interesting to see what impact the Burton Union system has on a Bavarian Weissbier: will it change the typical clove and banana aromas of the finished beer? Does it have any impact on the clarity of the beer?

Sure, Thornbridge announced that they will produce a version of Jaipur on it, and intend to use it for some of their other beers, then new recipes specifically designed for it, and of course, collaborations. A lot of it will probably be traditional British styles, because it’s traditional British brewing equipment.

But for me, trying a Bavarian Weissbier, fermented the old Spundgärung way, would be the most exciting and a project I would absolutely love to see.

More About Pilsator

Just yesterday, I wrote about Pilsner in Germany and how it lost its geographic indication the courts, including a beer named Pilsator. Of course, I couldn’t resist looking a bit more what was written about it in the newspapers after the name was announced. Let’s just say… the classic philologists and linguists weren’t particularly impressed.

On 17th August 1909, Professor Dr. J. Röhr pointed out that the suffix -ator indicates a male person performing a particular action, such as mercator for merchant, viator for traveller, lignator for woodcutter, etc., so for somebody who has any idea about Latin, a pilsator is somebody who pilses (don’t we all like to pils every now and then?).

In a short newspaper article in Bielefeld from the 19th of the same month, Pilsator is called a “badly done portmanteau of two words every beer drinker should know, Pilsner and Salvator”, and the fact that Böhmisches Brauhaus simply used two existing terms made them not look particularly sympathetic.

And on a similar note, a Cologne newspaper mentions that the inventor must have thought about Salvator but had no idea about the Latin roots of the -ator suffix and how to correct apply it, making “Pilsator” yet another “language stupidity” that will shout at people from thousands of ads and countless beer casks and bottles. The author even recommended that Gustav Wustmann should add this word to the next edition of his book “Allerhand Sprachdummheiten: kleine deutsche Grammatik des Zweifelhaften, des Falschen und des Hässlichen” (lit. All sorts of linguistic stupidities: a little German grammar of the dubious, the wrong and the ugly).

On the 23rd September, German writer Johannes Trojan, introduced as drinker and language connoisseur, responded to Prof. Dr. Röhn by saying that that scientific standpoint should not be considered, as “Pilsator” is a beautiful and bite-sized name that alludes to both Pilsner and Salvator.

At the shareholders’ meeting in December 1909, criticism was voiced about the naming competition, but one of the judges defended it that it was good advertising for the brewery and got people to talk about the brewery and the new beer. In total, an increase in sales of 1,000 hl was attributed to it by the directors.

And in March 1910, Böhmisches Brauhaus released a new Bockbier, aptly named Pilsator-Bock:

An ad for Böhmisches Brauhaus Pilsator Bock from March 1910.
An ad for Böhmisches Brauhaus Pilsator-Bock from March 1910.