Tag Archives: bavaria

Recipes

Interpreting a 1960s Bavarian Dunkel Recipe

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Whenever somebody asks me how I would brew a Bavarian Dunkel, I have to respond that I never actually brewed one on my own. Instead, I rather point to an authentic modern-ish recipe from a Bavarian brewery from the 1960s.

A few years ago, Urban Chestnut Brewery from St. Louis, MO posted a sheet from 1967 brewing records of Brauerei Erharting in Bavaria. Their brewmaster, Florian Kuplent, had originally apprenticed there, and most likely got his hands on these records that way.

The recipe is interesting because there are a lot of assumptions baked into it that you’d only know if you had an idea about Bavarian brewing. It also challenges conventional wisdom that Bavarian brewers would just brew their Dunkel from 100% Munich malt. At least in the 1960s, this was not true anymore for this recipe.

This recipe for Export Dunkel starts with the grist: it simply says 1350 kg of malt, of that 50 kg pale malt (lit. “Hellmalz”), 50 kg CaraMunich (originally CaraMünch, the German brand name), 10 kg roasted malt (Farbmalz in the original). What the recipe doesn’t say is the rest. The use of Munich malt (likely on the darker side) was simply implied from the type of beer that was being brewed. The pale malt was most likely a Pilsner malt. That way, we end up with a grist like that:

  • 1240 kg Munich malt (91.9%)
  • 50 kg Pilsner malt (3.7%)
  • 50 kg CaraMunich malt (3.7%)
  • 10 kg roasted malt, e.g. Carafa special II (0.7%)

Why the Pilsner malt? I can only speculate, but I assume that this might have been formulated under the assumption that the Munich malt had so little diastatic power that it would only self-convert and not fully convert the (enzymatically inactive) caramel and roasted malts.

The next part is the mash. It starts with doughing in the malt and letting it sit for 20 minutes at 35°C. This was typically done to ensure that all the malt was fully hydrated. Nowadays, this would be ensured through a pre-masher that would combine water and malt just before it goes into the mash tun.

Then, the mash was heated up to 52°C within 15 minutes. The mash tun must have been heatable.

The recipe then further mentions to mashes. For the first mash, 22.5 hl of mash were pumped into the kettle while the stirrer was running. In the kettle, the mash the underwent a multi-step mash on its own: 10 minutes protein rest at 52°C while a bit of wort was drawn off (Malzauszug) and kept in the Grant, 10 minutes saccharification at 60°C, 10 minutes saccharification at 65°C, 70°C until iodine test was negative and the mash was fully converted (normally 20 to 25 minutes) and then 75°C for another 5 minutes.

This step mash prior to boiling the mash is done to maximize the use of the enzymes that will eventually be destroyed, and to convert as much starch as possible, so that the intense boil will only extract some more starches to be converted in the second mash.

Then the mash was brought to a boil, boiled for 35 minutes and then mixed back into the main mash which then reached a temperature of 65°C.

Then the second mash started: 23 to 23.5 hl of mash were again pumped into the kettle, rested for 10 minutes at 65°C, then again rested at 70°C until iodine test was negative, and then 10 minutes more at 75°C. It was then boiled for 25 minutes, and mixed back into the main mash to reach a temperature of 74°C.

The wort that was drawn off must have then been mixed back in, the recipe is not fully clear on this, though. I don’t know exactly why, but I assume that this was done to retain some amylase enzymes and ensure that some end up in the mash just before lautering to help convert any last few bits of starch (even though this is unlikely given how thorough the extraction must have been through 2 long decoction boils).

Then lauter and sparging happened to collect about 100 hl of sweet wort which was then boiled for 2.5 hours. The resulting amount of wort at the end would have been 78 to 79 hl with an OG of 12.7 to 12.8 °P.

The hopping schedule looked like this:

  • beginning of the boil: 4 kg Hallertauer hops
  • 1 hour after beginning of the boil: 4 kg Hallertauer hops
  • 45 minutes before the wort is pumped off the kettle: 3 kg Spalter hops

The last one is particularly important: the timing does not depend on the end of the boil, but rather on when the wort is moved from the kettle to the chillers. None of the hop additions come with any indication of alpha acid content. There is one source though where we can get an estimation: international hop trader Barth Haas has its full range of historic hop reports online, both in German and English. The 1966-1967 report in English at least reports the “bitter value Wöllner” for some hops: 6.2 for Hallertauer hops and 6.6 for Spalter hops, both from the 1966 crop.

This “bitter value Wöllmer” was an early approach to estimate the bittering quality of hops. In particular, this value is calculate as alpha acid % + beta acid % / 9. For both Hallertauer and Spalter hops, we can assume that the alpha acid content is roughly the same as the beta acid content.

6.1 = x + x / 9 and solving for x gets us an alpha acid content of about 5.5% for Hallertauer hops.

6.6 = x + x / 9 and solving for x gets us an alpha acid content of about 5.9% for Spalter hops.

Bear in mind that these are just estimations, but should nevertheless give us a general idea about whether these were more high or low alpha acid for the variety.

And this is how you interpret a 1960s German recipe for Bavarian Dunkel.

History, Hops

How to build up the Prussian hop industry for 3 decades and implode it within a few years

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Prussian king Frederick the Great was apparently very interested in the state of hops in Prussia. He noticed that most hops that Prussian brewers used in brewing was imported from surrounding hop growing regions like Bavaria, Franconia and Bohemia. Self-sufficiency was apparently an important economic principle at that time, if you could grow it locally it meant you didn’t need to spend time to import it from somewhere else.

So in 1743, Frederick the Great gradually ordered the various regions of his kingdom to start planting hop gardens and grow more hops: first Pomerania, then Saxony was ordered to become self-sufficient and if possible, export any surplus hops. In 1751, he ordered that experiments with Bohemian seedlings shall be undertaken in the regions of Altmark and Kurmark, as these hops were more popular on the hop markets due to “their greater strength and power”.

The Seven Years’ War stifled further initiatives, but in 1770, new orders were sent out to further promote growing hops for self-sufficiency. Hop poles were sold to new hop farmers for a very cheap price, and even a contest was started, with a cash prize of the farmer with the greatest hop production at the end of the year.

In 1775, hop gardens were introduced in Western Prussia, and the king’s chamber director was ordered to expand the hop gardens around Potsdam as the existing ones still couldn’t cover to demand from brewers in Berlin. In April 1776, imports into Prussia were completely prohibited due to a substantial surplus production of 2600 Wispel from 1775, about 1420 hecolitres in modern units (it is unknown whether this was in pressed or unpressed form), and enforcement of this law was supervised by the king himself.

There’s a story where allegedly Frederick the Great on one of his carriage rides through his kingdom noticed a carriage with a delivery of hops. Realising that from that particular street, it could have only come from Dessau, he suspected that the hops may have been smuggled in from the adjacent Principality of Anhalt. He immediately started an investigation that eventually found out that the hops were indeed contraband and illegally imported from Anhalt.

But the tides turned: due to a bad hop harvest in 1777, the king didn’t decide to allow imports, but he instead also forbade exports, to prefer the local market. And not just temporarily to deal with the hop shortage, no, this export ban was permanent, and the Prussian hop market was insular. Hop prices crashed, and by 1779, many hop farmers gave up the crop completely. The French period and the German campaign of 1813 didn’t help with developing Prussian hop gardens, either. Only in 1860, when Europe was hit by a terrible hop crop failure, Prussia had a temporary surge in new hop gradens: the Hallertau was the only region with a good harvest of high-quality hops, which sold for 6.5 times the normal rate. Farmers again started looking into hops as an attractive cash crop. By the end of the 19th century, much of the hop growing had shifted to Posen/Poznań, while both the acreage and the yield in the rest of Prussia steadily decreased: in 1898, Prussia only harvested a miserable 4.6 Zentner per hectare, while Bavaria reached 10.6, Baden 13.6, and Alsace 16.8.

If Frederick the Great had been more forward-thinking and less focused on self-sustenance, the current German landscape of major hop growing regions may have looked differently.

Beer Styles, History, Recipes

Beer Brewing in Bamberg, 200 Years Ago

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I recently bought a reprint of a historic book by the name of “Das Bamberger Bier”, written by Johann Albert Joseph Seifert. It gives an overview over the ingredients and processes used specifically in Bamberg to produce beer. As I already said on twitter, it’s full of gems.

Let’s start with the ingredients: the malt. The book contains a description how to let the barley germinate, how it needs to be turned, when it needs to be dried, and so on. What caught my eye in the production process was a single paragraph that essentially says that brewers with enough space in their buildings to produce air-dried malt will have a good, pure, wine-coloured beer. I interpret that as a suggestion to use air-dried malt (“Luftmalz” as it’s often called in historic German brewing literature) for brewing beer if possible.

You can’t produce air-dried malt during the winter, though, as a night of frost can destroy all your drying malt. So kilning your malt is still recommended during these times.

Then the water. According to the author, rain water is the best for brewing, but at that time, cisterns to collect had already fallen out of use, so brewers would have to work without it. River water, if clean enough, was the next best choice, that is if the brewer has access to it. Well water was considered to be of the worst quality, and required thorough boiling before it was usable by the brewers.

As for the hops, Bohemian hops were commonly used in Bamberg at that time. The author then gets mysterious: he went to school in Komotau/Chomutov, only a few kilometers away from Saaz/Žatec, and he alleges some dodgy things are going on with customs between the Bohemian-Bavarian border without going into details. He does propose though that hops more local to Bamberg can produce equally good beers.

The yeast that brewers in Bamberg used was mostly bottom-fermenting. Probably it was all bottom-fermenting by today’s standards, but the differentiation 200 years ago could not be done on a morphological level (nobody knew what yeast really was), so instead yeasts were distinguished how they cropped: so-called “Oberzeug” is top-cropped yeast, and usually synonymous with proper top-fermenting yeast, while “Unterzeug” was bottom-cropped, all the stuff that was on the bottom of the fermenter at the end of the fermentation. Brewers weren’t keen on using top-cropped yeast, but if nothing else was available, they would still use it, in particular for winter beers.

Fermentation was done cold, as in most parts of Bavaria at that time, at least for the higher-strength lager beers or summer beers, at about 12 °C, while the Schenkbiere or winter beers, running beer that was brewed during the winter to be served after only a few weeks of maturation, was fermented warmer, at 18 °C or warmer.

Now about the process itself: while in most parts of Bavaria a triple decoction mash very common, Bamberg is quite different. The specific mashing regime is often attributed as the reason why beers from Bamberg are as peculiar and more alcoholic than other lager beers at that time.

So how mashing in Bamberg essentially worked 200 years ago is infusion mashing: grind the malt, add water of a certain temperature, let it stand for some time until all sugars have been converted, then lauter. Then do a second mash with water that’s a bit hotter, again let it stand for some time, then lauter again. In some way, the method bears a lot of similarity to classic English mashing. Homebrewers may also recognize it as similar to “batch sparging”.

You essentially start off to dough in the malt to a very thick consistency. The book is not very clear on how much water per amount of malt this would be, but from my own experience, I would guess about 1.3 liters per kg of malt, because that that’s about enough to wet all the malt, but not to have much free-standing liquid afterwards.

The water is mixed from 2 parts of cold water and 1 part of hot, nearly boiling water. If we assume “cold water” to mean about 10 °C and “hot water” to be between 95 and 100 °C, the water would have a temperature of 38 to 39 °C, and the resulting mash would end up at about 34 °C. That’s quite close to the temperature of an acid rest, which is done at about 35 to 45 °C to lower the pH of the mash. At this temperature, the mash is left to stand for about 15 minutes.

The next step is to do the first mash. Water is added (the author is unclear about how much, though) that was previously mixed from 2 parts of hot water and 1 part of cold water. If we make the same assumptions as before, we come up with a strike temperature of 66 °C. The resulting temperature of the mash will be lower. Since we do not know how much water we can add, we can at least assume that we need to add so much that we hit a mash temperature of 60 °C or higher. This mash, after thorough mixing, is then left to stand for an hour. After an hour, the first lautering starts, where the wort is first recirculated until it runs clear, then all wort is completely drained and put on the coolship.

Then the second mash is conducted, with water mixed from 3 parts of hot water and 1 part of cold water. That would mean 73 °C, and the resulting mash temperature will probably be around 68 to 70 °C. This again is thoroughly mixed, and left to stand for an hour, then again recirculated, and completely drained.

Optionally, you can do this even a third time, with hot water only, and this third wort would be used for small beer only. This small beer was called “Heinzele” or “Hansle” in Bamberg. Some brewers would also use cold water only for this final mash.

For lager beer, only the first and second wort was used. The hops were boiled in a very particular fashion, by what was called “Hopfen rösten”, or “roasting the hops”, where a small amount of wort was used to boil the hops for an hour, then the hops were removed (so that they could be reused for the Heinzele), and the hopped wort was boiled with the rest of the wort for another 60 to 90 minutes. The author did not like this practice, and said that beers made without roasting the hops would actually taste nicer and keep better.

After the wort was fully boiled, it is cooled as quickly as possible in a coolship, then moved to the fermenter, where yeast is added. After the fermentation has finished, the young beer is moved to casks, where it is left with the bungs open so that it can expel any remaining yeast and clear up. These casks were unpitched, but instead just washed with hot water and burnt with a small amount of sulphur. Since most other Bavarian beers were filled into pitched casks, this will very likely also have had an influcence on the flavour specific to beer from Bamberg.

As for the recipe itself, I converted the amounts of malt and hops provided in the books and ended up with these rough parameters: it most likely had an OG of about 14.5 °P (1.059), about 5 % ABV (depending how highly fermenting the lager yeast strain was), and used as much as 8.75 g/l of hops. Due to the hop roasting, alpha acid extraction was probably quite inefficient though, so the bitterness of the beer was probably at about 35 to 40 IBU.

To produce 20 liters of this beer, 5.4 kg Munich malt and 175 g Saazer or Spalter hops should suffice. Use a strike water calculator of your choice to find the optimal amounts of water for the different mashes. A bottom-fermenting yeast with a relatively low attenuation would be most suitable for this style. My personal preference is White Labs WLP820.

Besides a description of ingredients and brewing processes, the book also contains a list of all breweries in Bamberg at that time, 65 in total, including the owner’s name, the brewery’s or pub’s name, the address, the amount of malt used, and the amount of beer produced from it. Of the breweries that are still around in Bamberg, some of them do appear on this list:

  • “zum Spezial”, run by Peter Brust, 2nd district, house no. 593, produced 789 Eimer beer and 394 Eimer “Nachbier” (Hansle) from 306 Schäffel and 5 Metzen of malt.
  • “zum Greifenklau”, run by Johann Müller, 3rd district, house no. 1333, produced 835 Eimer beer and 417 Eimer Nachbier from 325 Schäffel and 1 Viertel of malt.
  • “zum Fäßlein”, run by Anton Kröner, 3rd district, house no. 1004, produced 364 Eimer beer and 182 Eimer Nachbier from 141 Schäffel, 2 Metzen and 2 Viertel of malt.

Ron Pattinson has the full list. These breweries, while still around, weren’t by far the largest though. The place with the highest beer production was “zur weißen Taube”, with a whopping 1379 Eimer of beer and 689 Eimer of Hansle.

Looking at the numbers, there’s also an interesting pattern showing up: for every 2 Eimer of beer, 1 Eimer of Hansle was produced. And also the ratio of beer to malt is relatively consistent, at about 2.5 to 2.6 Eimer of beer per Scheffel of malt.